NanoSculpt Solution Suite - 3D Molds

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IGI supplies shims, molds, and inserts for embossing, injection molding, holographic imaging, and other applications for:

  • MEMS
  • Medical electronics
  • Semiconductor
  • Security
  • Other industries

As part of the NanoSculpt™ 3D Solution Suite, IGI can create unique 3D moldsĀ for your product needs using the following process:

  • IGI generates your sculptured surface or binary image on any substrate in thick resist using a combination of soft lithography and laser ablation.
  • We then create a rigid mold.
  • From that master mold, an inverse copy can be created.
  • From the copy, a reproduction of the original master may be produced.
  • Diverse pattern characteristics are created using grayscale imaging, conventional photolithography and laser interference.

Large repeating nanostructures such as moth’s eye, shark skin, and lotus leaf, as well as custom patterns can be produced. Patterns can be combined with microstructures to get hybrid optical effects. Both spherical and aspherical lenses of your specified shape and array configuration can be created, up to 100% fill lens arrays. We specialize in random diffusers.

IGI has created many Micro/Nano structures for customers including:

  • Structured surfaces
  • Structured shims
  • Imprinting shims
  • Structured molds
  • Imprinting molds
  • Structured stamps
  • Structured surfaces
  • Nickle stamps
  • Silicon stamps
  • PDMS stamps
  • Polymer stamps
  • Nano imprint templates
  • Anti-reflective micro surface texture

The possibilities are Infinite.To accelerate the development of your 3D project Contact Us today.